Best KLX110 Mods: Top Upgrades That Are ACTUALLY Worth It

Where Does The KLX110 Need Improvement?

It’s no secret that the Kawasaki KLX110 has been a popular dirt bike for many years, but it does have some areas where improvement can be made. The most common modifications are suspension upgrades, engine tuning and cosmetic changes such as graphics and decals. Suspension upgrades will improve handling and help the rider stay in control while taking on tougher terrain. Engine tuning can provide increased power output along with increased longevity of the engine components. Cosmetic changes can give your bike a unique look to set you apart from other riders. With so many options available, there are plenty of ways to customize your KLX110 and make it your own! So if you’re looking to make some improvements to your beloved KLX110, take a look at all the available mods and get ready to hit the trails!

Best Suspension Upgrades – based on your budget

If you’re looking to upgrade the suspension on your KLX110, there are a few options available. The most cost-effective way is to buy aftermarket parts and install them yourself. If you have some mechanical know-how, this can be a great way to save money and get the job done right. Another option is to take your bike to a shop that specializes in dirt bike work – they can often make custom modifications or find OEM parts for your model if needed. Finally, investing in high-quality aftermarket shocks or springs is always an option worth considering; these will provide better stability and improved handling compared to stock components. No matter what budget you have, there’s definitely an upgrade out there for your KLX110!

Stiffer stock forks

For the KLX110 rider looking to take their ride to the next level, a stiffer stock fork could be just what you need. For increased stability and improved handling, a stiffer stock fork offers improved performance for more technical terrain. With a stiffer spring rate, rebound dampening, and preload adjustability offered by many brands of upgraded forks, your ride can benefit from enhanced control and accuracy during those tight turns or quick cuts across the trail. Whether it’s an off-road excursion or weekend track run, upgrading your stock forks will bring out the best in your bike. So don’t hesitate – get yourself set up with some stiffer stock forks today! 

Pro-tip for heavy-duty fork springs

If you are looking to upgrade your KLX110 with heavy-duty fork springs, then a pro-tip is to look for a progressive spring set. Progressive springs give you the ability to adjust overall stiffness and damp easier than regular coils which can difficult to tune. This allows bike’s suspension system to better conform to changing terrain while providing greater control on aggressive or tougher trails. Additionally, they provide smoother action as the load increases, making them ideal for heavier riders and more demanding ride conditions. With these benefits in mind, it’s no wonder that so many riders are choosing progressive spring sets as their go-to option when it comes time to upgrade their KLX110’s suspension. Have fun getting out there and enjoying all that extra power!

Budget “Re-valve”

When it comes to dirt bike suspension, there is no one-size-fits-all solution. The type of riding you do, your weight, and even the bike’s modifications can all change the way the suspension performs. For riders on a budget who want to upgrade their ride’s suspension without breaking the bank, re-valving their damper rods can be a great option. However, one question that often comes up is if these damper rods work on the KLX 110L model. In this blog post, we’ll explore the answer to that question in detail.

Do these damper rods work on a KLX 110L model?

First, let’s talk about what re-valving a damper rod entails. A damper rod is the internal part of the front suspension that controls the oil flow, which in turn affects the damping of the fork. When you re-valve the damper rod, you are changing the oil flow rates to better suit your needs. A professional mechanic can do this for you, or you can buy a kit to do it yourself. It’s worth noting that re-valving is not a permanent solution and may need to be adjusted depending on your riding conditions.

Now, about the KLX 110L model. If you’re unfamiliar, the KLX 110L is a popular dirt bike model that is used for both off-road and racing purposes. The good news is that there are damper rod kits that work specifically with the KLX 110L model. There are even some kits that are designed specifically for racing and high-performance use. However, it’s important to make sure that the kit you purchase is compatible with your specific model year.

One popular damper rod kit that is known to work with the KLX 110L is the Pro Circuit Fork Revalve Kit. This kit includes custom valving and springs that are tailored to your weight and riding style. It’s a great option for riders who are looking for a comprehensive suspension upgrade. Other brands that make compatible kits include Race Tech and Factory Connection.

If you’re looking to save some money and plan on doing the re-valving work yourself, you can purchase a kit like the Race Tech Gold Valve Damper Rod Kit. This kit includes pre-made valving kits that are designed to improve the damping characteristics of your suspension. The instructions are clear, and the kit comes with everything you need to get the job done.

It’s important to note that re-valving your damper rod is not a cure-all for suspension issues. If your bike has other issues like worn out fork seals or worn out bushings, re-valving won’t fix those problems. It’s also vital to ensure that you’re taking proper safety precautions when working on your suspension. If you’re unsure about how to proceed, it’s worth consulting with a professional mechanic.

Additional cheap fork mods

One of the best things about owning a motorcycle is the ability to customize it to your liking. While some modifications can come with a pretty penny, there are many ways to make your bike unique without breaking the bank. In this article, we’ll explore several additional cheap fork mods to enhance your ride.

Fork conversion – is there a kit?

If you are looking for a cost-effective way to improve your motorcycle’s handling and performance, consider a fork conversion. Conversion kits usually include triple trees with different widths, as well as forks from another model that will fit into your current setup. However, before you go out and buy a kit, make sure to do ample research to determine which kit will work for your specific motorcycle make and model. 

Stiffer stock shock

Although they are known for being highly stable and durable, stock shocks can be improved upon for a better ride. One way to achieve this is by increasing the stiffness of your stock shock. This will help provide a more balanced, firm suspension setup, which is excellent for cornering and quick adjustments. Depending on your personal preferences, you can adjust the stiffness by tightening or loosening the preload of the stock shock. 

Shock upgrade

If you want to take it a step further, consider upgrading your shock altogether. The shock absorber is one of the most critical components of any motorcycle, as it helps soak up the impact when hitting any bumps on the road. Upgrading to a more advanced shock from a reputable manufacturer can vastly improve your motorcycle’s handling and stability. Moreover, it can help reduce the wear and tear on other components such as tires, brakes, and chains. These upgrades range from basic hydraulic shocks to advanced electronic shocks with adjustable compression and rebound damping. 

Rear Suspension Lowering Kit

Another quick and affordable way to enhance your ride is with a rear suspension lowering kit. This mod enables you to lower the rear of your motorcycle, improving ground clearance and ergonomics. You’ll be able to reach the ground with greater ease and comfort, resulting in more confidence and control over your motorcycle. Additionally, this cheap fork mod lowers the bike’s center of gravity, which can lead to better handling and traction. However, make sure to install this kit appropriately to prevent unintended consequences such as scraping your exhaust or bottoming out the rear shock. 

Air Ride Suspension

If you’re looking for something a little more unique, consider an air ride suspension. This mod can be adjusted on the fly, allowing you to set up your motorcycle for different road conditions and riding styles. Additionally, because it’s an air system, the suspension tends to be more smooth and forgiving when riding on bumpy roads. It may take a little more effort to install and dial in the air ride system initially, but the benefits are well worth the time and money. 

Chassis Parts To Beef It Up

The KLX110L has been a staple in the motocross world for many years. With its lightweight frame and nimble handling, it has become a favorite among riders of all ages. However, if you want to take your KLX110L to the next level, you need to beef up its chassis parts. In this blog post, we’ll be discussing the top chassis parts you need to upgrade to get the most out of your KLX110L.

1. Frame cradle

The first thing you need to upgrade is the frame cradle. It’s a simple part that can make a big difference in the overall handling of your dirt bike. The frame cradle is a bracket that connects to the frame and provides additional support. It helps to strengthen the frame and reduce flex, which improves the stability and handling of the bike.

2. Upgrading the swingarm – is it worth it?

The next part you need to consider upgrading is the swingarm. The swingarm is the part of the frame that connects the rear wheel to the frame. Upgrading the swingarm can improve the stiffness of the frame and provide better handling. However, it can also be an expensive upgrade, so you need to consider your budget before making this upgrade. If you’re looking for a more budget-friendly option, you can also upgrade the rear shock to improve the handling of your dirt bike.

3. Taller bars for adults

If you’re an adult rider, you may find that the stock handlebars are too low for your comfort. Taller bars can help to improve your riding position and reduce strain on your back and shoulders. You can also consider adding bar risers to further improve your riding position.

4. Footpeg upgrade

Another important chassis part to upgrade is the footpegs. The footpegs connect your feet to the bike, and upgrading them can improve your grip and control over the bike. It can also improve your comfort, especially if you’re riding for long periods.

5. Taller seat for better comfort

Finally, you can consider upgrading the seat to improve your comfort. A taller seat can provide more cushioning and reduce strain on your back and hips. It can also improve your control over the bike, especially when sitting down.

Tuning The Intake & Carb

When you purchase a KLX110L or any dirt bike, the chances are that you will want to upgrade it. If you’re looking to get more out of your KLX110L, tuning the intake and carburetor is an excellent place to start. Tuning your intake and carburetor can give you a better response, power improvement, and better fuel economy. Plus, doing it yourself can be enjoyable and rewarding. In this blog post, we’ll go over the process of tuning your intake and carburetor, the benefits of doing so, and what you’ll need to do it. 

1. What is Tuning Your Intake and Carburetor

Before diving into the process of tuning the intake and carburetor, you should first understand what it involves. Tuning your air intake and carburetor means adjusting the amount of air and fuel mixture that your bike uses to create combustion. The ideal balance of the fuel and air mixture in your engine is what ultimately affects the power, acceleration, and fuel economy of your KLX110L. Tuning the intake and carburetor is a process that you should take your time with and be patient during.

2. The Benefits Of Tuning Your Intake And Carburetor

Tuning your intake and carburetor can be a game-changer for your KLX110L. Here are the benefits you can expect:

Improved Power – One of the critical benefits of tuning your intake and carburetor is that it will increase the power of your bike. You will notice an improved throttle response and acceleration.

Better Fuel Economy – By adjusting the airflow of the bike, you’ll save fuel by optimizing your fuel-to-air ratio. You’ll be shocked at how much your fuel consumption will drop.

3. Tools and Equipment Needed

To tune your bike’s carburetor and intake, you’ll need to invest in a few tools. The following tools will be an essential requirement:

Screwdriver

WD40 Lubricant

Carburetor Cleaner

A Deep Socket Set

A Hex-Key Set

4. Tuning Your Intake and Carburetor 

The process of tuning the intake and carburetor can be tricky, but with patience and the right equipment, the results are rewarding. The first step is to locate the carburetor and air filter, detach air-filter housing and tubes, and clean them thoroughly. Once cleaned, you will need to disassemble the carburetor and clean that as well. Next, adjust the throttle screw and idle speed. Add a quarter turn of the air-screw, and finally, reassemble your bike.

Best KLX 110 jetting specs

If you’re an avid dirt bike rider, then you probably know the importance of having the right equipment to make the most out of your ride. One important component of your dirt bike that you should pay attention to is the jetting specs. Jetting is an essential component of your bike’s carburetor, which regulates the fuel and air mixture in order to provide the best performance. In this blog post, we’ll delve into the best KLX 110 jetting specs to ensure the optimal performance for your upgraded air filter and carb upgrade.

1. Upgraded Air Filter

If you’re looking to boost your KLX 110’s power, you should start with replacing your air filter with a high-performance one. This upgrade increases the air intake of your dirt bike, leading to increased horsepower and improved airflow. However, upgrading your air filter will affect your bike’s jetting and, therefore, require rejetting. 

The perfect jetting spec for your upgraded air filter is 98 main jet, 17.5 pilot jet, 2 turns air fuel screw out. This jetting setup will give your KLX 110 the right mix of air and fuel, improving throttle response, and acceleration. This setup will also give it enough fuel to efficiently work with high-performance upgrades like exhaust systems, big bore kits, and camshafts.

2. Carb Upgrade

If you’re ready to take your KLX 110’s performance to the next level, upgrading your carburetor is your next step. A larger carburetor such as the Mikuni VM26 is perfect for those who want to get more performance out of their KLX 110. Upgrading your carburetor will significantly increase your horsepower, providing you with enough power to dominate any trail.

On a bike with a Mikuni VM26 carb, the perfect jetting spec for optimal performance would be 104 main jet, 17.5 pilot jet, and 2 turns air fuel screw out. This carburetor upgrade requires a richer mixture, and by upgrading your jetting setup, you can optimize the fuel flow and air to provide the best experience.

3. Exhaust Upgrade

Upgrading your exhaust will give you a significant bump in horsepower, and for that reason, upgrading your jetting setup is a must. Exhausts that are designed for top performance are designed to flow more air, so it’s important to maintain the proper fuel/air ratio to optimize performance.

The perfect jetting spec for your exhaust upgrade is 100 main jet, 17.5 pilot jet, and 2.5 turns out on the air/fuel screw. This setup will allow proper fueling, giving your dirt bike enough gas to burn and increase horsepower without running lean or rich.

4. Big Bore Kits

Upgrading your KLX 110 with a big bore kit can result in an increase in power. However,  if you want to maximize the performance, you will need to rejet your bike. 

A big bore kit for a KLX 110 would typically require the following jetting specs — 110 main jet, 17.5 pilot jet, and 2.5 turns air/fuel screw out. This jetting setup will offer the perfect air/fuel ratio while providing your bike with the optimal amount of fuel.

Best KLX110 Exhaust Based On Your Budget

If you’re looking for a fast and exciting way to upgrade your KLX110’s performance, upgrading your exhaust system could give you the boost you’ve been looking for. The right exhaust system can provide improved horsepower, more torque, and a great sound that will make heads turn whenever you fire up your ride. With so many options on the market, how do you choose the best KLX110 exhaust? We’ve done the research and compiled a list of the best KLX110 exhaust options based on your budget and performance needs.

Best cheap KLX110 exhaust system

If you want to upgrade your KLX110’s exhaust but don’t want to break the bank, the Two Brothers Racing M-7 aluminum slip-on exhaust system is a great option. This budget-friendly exhaust lets you upgrade your ride without sacrificing performance or quality. It offers a solid performance boost with a clean, quality sound that won’t be too overpowering for a smaller engine.

FMF Powercore 4 Exhaust

The FMF Powercore 4 exhaust system is a popular choice among KLX110 riders looking for top-notch performance and sound. The Powercore 4 is perfect for those looking for an exhaust system that is a little more powerful than the stock option. It’s got a great sound that’s deep and throaty, creating a pleasant, powerful exhaust note. The exhaust construction is made of sturdy materials, which means that it will last you for a long time. If you’re ready to invest more money, the FMF Powercore 4 is a great choice.

KLX110 Yoshimura RS-2 Mini Exhaust

The Klx110 radiator is the most powerful bike with a 4-stroke engine, and the Yoshimura RS-2 Mini Exhaust is the king of the exhaust world for this bike. The Yoshimura RS-2 Mini Exhaust is engineered to improve the engine’s power and torque, giving the rider a significant upgrade in performance. The Yoshimura exhaust sounds amazing with a deep, resonant sound that is music to the ears of any motorcycle enthusiast. The chrome finish looks fantastic too, adding to the bike’s overall aesthetic, and this exhaust boasts a long lifespan to keep you happy for years to come.

Do you need to adjust carb jetting after an exhaust upgrade?

Yes, you almost always need to adjust your carburetor’s jetting after upgrading your exhaust system. After upgrading your exhaust system, the increased airflow in your engine may cause fueling inconsistencies and an overly lean or rich mixture. You might know this can lead to detention and even engine damage. Adjusting the carburetor jetting will help correct these issues and ensure your engine runs smoothly and efficiently. We recommend consulting with a professional mechanic or tuning service to help with jetting to be safe.

Best KLX 110 Engine Upgrades

Are you looking for ways to upgrade your KLX 110 engine? Look no further! In this blog post, we’ll be discussing the four best engine upgrades that you should consider to get the most out of your KLX 110. From increasing your engine’s compression to making cylinder head porting modifications, these upgrades will help your dirt bike perform better than ever before. Keep reading to find out more!

1. High Compression Piston: 

This is one of the most popular upgrades for any motorcycle engine, and the KLX 110 is no exception. A high compression piston is designed to increase the engine’s compression ratio, resulting in more horsepower and torque. The higher compression helps to burn more fuel and air in the combustion process, leading to better performance. It’s important to note that installing a high compression piston requires precise tuning, so make sure to have this done professionally.

2. Big Bore Kit:

 If you’re looking for a more radical upgrade for your KLX 110 engine, a big bore kit is the way to go. This upgrade replaces the stock cylinder with a larger one, increasing the engine’s displacement. This, in turn, increases horsepower and torque. Depending on the size of the kit you choose, you could see gains of up to 20% in power. Again, tuning is crucial with this upgrade.

3. Performance Camshaft: 

A performance camshaft is another popular engine upgrade for the KLX 110. This is because it allows for better airflow in and out of the engine, resulting in more horsepower and torque. Additionally, a performance camshaft can improve throttle response and acceleration. It’s important to note that this upgrade can be tricky to install, so it’s recommended to have professional help.

4. Cylinder Head Porting: 

Finally, if you’re looking to extract every last bit of performance from your KLX 110 engine, cylinder head porting is a great option. This modification involves polishing the inside of the engine’s cylinder head to improve airflow and combustion. This results in more horsepower and torque across the board, and it’s particularly effective at high RPMs.

Choosing The Right Mods For Your KLX 110L

Ready to take your KLX 110L to the next level? There are many mods you can do to improve the performance and reliability of your bike. Some mods can be simple modifications like a new air filter, others can be more complicated and require more time and expertise. Choosing the right mods can be tricky, but here are some popular engine mods that can provide great results for your KLX 110L.

1. Carburetor Upgrade:

– One of the biggest contributing factors to the performance of your KLX 110L is the carburetor. Upgrading to a larger carburetor will increase throttle response and airflow, resulting in improved performance. However, it is important to choose the correct size for your bike and jetting needs. A carburetor that is too large for your bike can lead to tuning issues and decreased performance.

2. High Compression Piston

 – Another popular modification is to install a high compression piston. This increases the compression ratio, which results in increased power and torque. This upgrade is ideal for those who plan to ride their KLX 110L aggressively. However, it is important to note that a high compression piston upgrade requires a strong engine to handle the increased pressure.

3. Camshaft

 – A camshaft upgrade can be a great way to add a power boost to your KLX 110L. It changes the timing of the valves opening and closing, creating more power at different RPMs. However, it is important to choose the right camshaft for your desired performance. Choosing the wrong camshaft can lead to unwanted engine issues like loss of power and idling problems.

4. Exhaust System

 – Installing a new exhaust system can help increase engine efficiency and power. This is one of the more popular modifications, and for good reason. Upgrading the exhaust system can increase throttle response and acceleration, as well as give your KLX 110L a deeper, more aggressive tone. Be sure to choose an appropriate exhaust system for your bike.

5. Clutch Upgrade

 – Upgrading your clutch is a great way to improve the overall performance of your KLX 110L. With increased power and torque, clutch slippage can be an issue. Installing a new clutch can help improve the clutch’s ability to handle increased pressure and provide smoother, more efficient shifting.

How To Make Your KLX110 Faster

I have compiled a list of some of the most effective tips and tricks to help you increase the speed and horsepower of your KLX110. Whether you are a novice rider or an experienced one, this guide will prove useful for you. So, let’s get started and make your KLX110 faster than ever before!

1. Upgrade the Exhaust

Upgrading the exhaust system of your KLX110 can significantly increase its performance. A high-performance exhaust system allows for better airflow, which means higher power and better acceleration. The exhaust system can also help in reducing the weight of the bike, which can improve the speed. Look for exhaust systems made of durable materials such as stainless steel, aluminum, or carbon fiber. Additionally, consider getting a slip-on muffler that provides an easy bolt-on installation.

2. Install a High-Performance Air Filter

A high-performance air filter can also boost the horsepower and performance of your KLX110. This type of air filter allows more air to flow into the engine, which results in better combustion and increased acceleration. There are several options available in the market when it comes to air filters. You can choose from reusable or disposable air filters depending on your preference and budget.

3. Change the Sprockets

Another way to increase your KLX110’s speed is by changing its sprockets. The sprockets are the gear wheels that transfer the power from the engine to the rear wheel. Changing the sprockets can alter the gear ratio, which can improve the acceleration and top speed of the bike. You can opt for smaller front sprockets and larger rear sprockets to boost the speed. However, keep in mind that this can also change the bike’s power delivery and affect its off-road performance.

4. Modify the Carburetor

Modifying the carburetor of your KLX110 can also help increase the power and acceleration of the bike. A carburetor controls the fuel-air mixture, and by adjusting it, you can optimize the fuel delivery to the engine. With the right tuning, you can achieve a perfect balance between fuel economy and performance. However, make sure to consult a professional mechanic to get the best results.

5. Upgrade the Suspension

Upgrading the suspension of your KLX110 can improve its handling and speed on rough terrains. Go for a suspension upgrade that offers adjustable compression and rebound damping. This will allow you to tailor the ride to your specific needs and preferences. A good suspension system will also reduce the impact of bumps and jumps, making the ride more comfortable and enjoyable.

There you have it – several tips and tricks to make your KLX110 dirt bike faster and more powerful. Upgrading the exhaust system, installing a high-performance air filter, changing the sprockets, modifying the carburetor, and upgrading the suspension can all boost the speed and performance of your bike. However, remember that these modifications may affect the integrity of the bike, so always consult a professional mechanic before making any changes. By following the tips in this guide, you will be able to upgrade your KLX110 and enjoy a faster and more thrilling ride!